Unexpected Start-Up Prevention with Proactive Inhibit Functions

Red amGardpro interlock with a personnel key mounted on a factory gate, illustrating proactive inhibit functions to prevent unexpected start-ups.

How Can Personnel Keys Be Used to Protect Operators Against Unexpected Start-Up?

A personnel key is a type of proactive inhibit function that gives an individual the control to prevent a machine being reset.

 

Useful in situations where there is whole body access, personnel keys contribute to protecting operators against unexpected start-up while they are inside the safeguarded space.

 

Fortress offers several options to reduce risk to personnel, including forced extraction and supplementary solutions.

Forced extraction
Personalised engravings
Protect personnel
200,000 unique combinations

How Do Personnel Keys Work?

The key can be released via notification of reaching the safe state or via the insertion of an access key. An operator takes the personnel key from the interlock into the safeguarded space. While that key is with the person the interlock cannot be reset.

 

Check out the example below to understand the steps to follow to prevent unexpected start-up with personnel key(s).

1. The forced extraction key is rotated and then be removed by the operator.

2. An additional key for a second operator can be removed if required.

3. The interlock can be opened, allowing the operator to enter the safeguarded space.

4. Until all the keys are returned, the interlock cannot be reset. This contributes to preventing unexpected start-up.

Why Consider Interlocks With Personnel Keys?

Conditions such as poor lighting, presence of obstacles or by-products from processes, can affect visibility and compromise the ability to detect personnel.

 

It is important to make sure that in whole body access applications the machine cannot be reset while personnel are inside the safeguarded space.

 

The Fortress personnel keys protect individuals with a physical in-hand object. By taking the key with them into the safeguarded space, operators have control to prevent unexpected start-up.

Check out some of our amGardpro interlocks equipped with personnel keys (with and without forced extraction)

Red amGardpro interlock with a personnel key mounted on a factory gate, illustrating proactive inhibit functions to prevent unexpected start-ups.

RFID Safety Key (RSK) Used as Proactive Inhibit Function

Fortress RSK acts as a proactive inhibit function and is therefore suitable for preventing unexpected start-up.

 

The RFID safety key uses RFID technology to assign up to 4,000,000,000 unique codes. Keys are re-programmable and if a key is lost a new key can be taught. Engraving for key identification is also available.

 

Each pod can contain up to four keys. The forced extraction mechanism detects when a key is released using RFID key monitoring. Keys are locked/released via solenoids, while LEDs indicate the status of each key (unlocked/removed).

amGardpro RSK unit with reprogrammable keys, designed for safeguarding manufacturing facilities.
Picture of Stefano Tommasone, PhD

Stefano Tommasone, PhD

Stefano is an experienced writer and editor with a proven track record of creating authoritative, insightful content. As the Content Manager at Fortress Safety since April 2023, he produces high-quality articles, press releases, case studies, and more for both industry experts and wider audiences. With a PhD in Chemistry and a B11 Licensed Machinery Safety Specialist certification, Stefano’s background combines academic training with practical expertise. Known for his attention to detail and technical accuracy, he ensures complex concepts are communicated clearly. Stefano writes on a broad range of topics, consistently delivering content that is precise, accessible, and actionable, earning him a reputation as a trusted authority in his field.

Stefano Tommasone, PhD

Stefano is an experienced writer and editor with a proven track record of creating authoritative, insightful content. As the Content Manager at Fortress Safety since April 2023, he produces high-quality articles, press releases, case studies, and more for both industry experts and wider audiences. With a PhD in Chemistry and a B11 Licensed Machinery Safety Specialist certification, Stefano’s background combines academic training with practical expertise. Known for his attention to detail and technical accuracy, he ensures complex concepts are communicated clearly. Stefano writes on a broad range of topics, consistently delivering content that is precise, accessible, and actionable, earning him a reputation as a trusted authority in his field.

Share this article via:

Share to Teams
Sign Up To Our Newsletter

Receive expert insights, industry updates, and exclusive content straight to your inbox.

Related Articles

Webinar Recap: Enhancing Safety in Automated Storage and Retrieval Systems (ASRS)
Driving Sustainable Change at Fortress
Channel Partner Profile Featuring East Coast Automation
Channel Partner Profile Featuring Deebar

Get started on your custom solution

Our sales team are on hand to help provide the perfect interlock solution for your industry; or, with our product configurator, you fill in a quick form outlining your specific needs, to generate a custom configuration part number.

© Fortress Interlocks 2021. All rights reserved.

Log In to MyFortress

Don’t have an account yet?

© Fortress Interlocks 2024. All rights reserved.

Login to MyFortress

Don’t have an account yet?

© Fortress Interlocks 2021. All rights reserved.

Upcoming Webinar:

Unexpected Start-Up Prevention with Proactive Inhibit Functions