Welding robots are commonly used in the automotive industry to join metal components together, and they offer a number of benefits including increased productivity, improved quality, and reduced labor costs. However, like any industrial machinery, welding robots can pose risks to workers if they are not used safely. In this article, we’ll take a closer look at the importance of welding robot safety, and we’ll provide some tips and guidelines to help you keep your welding robot safe.

Safety Tips for Welding Robots

Follow proper safety procedures when using a welding robot. This includes wearing the appropriate personal protective equipment (PPE), such as flame-resistant clothing and gloves, and following the manufacturer’s guidelines for operating the machinery.

Guard moving parts to prevent contact injuries. This includes installing guards around the welding arm and other moving parts of the robot.

Keep the work area clean and free of clutter. This can help prevent tripping hazards and other accidents.

Use interlocks to help comply with safety standards. Interlocks are safety devices that prevent certain actions from occurring unless certain conditions are met. For example, an interlock might prevent the welding robot from operating unless safety guards are in place.

Common Hazards of Welding Robots



  • Contact with moving parts: Welding robots have a number of moving parts, including the welding arm, and contact with these parts can result in serious injuries.
  • Burns from electrical sparks: Welding robots produce electrical sparks as part of the welding process, and these sparks can cause burns if they come into contact with skin or clothing.
  • Tripping hazards: Clutter and debris in the work area can create tripping hazards and increase the risk of falls.
  • Noise-induced hearing loss: Welding robots can produce loud noises, and prolonged exposure to these noises can lead to hearing loss.

Welding Robot Accidents: Statistics and Prevention


Welding robot accidents are relatively rare, but they can be serious when they do occur. According to OSHA data, there were approximately 1,600 injuries involving manufacturing machinery in 2018, with welding robots likely accounting for a portion of these accidents. To prevent accidents involving welding robots, it’s important to follow the safety guidelines outlined above and to use caution when working with the machinery.

If you need help with application-specific machinery safety requirements, don't hesitate to reach out to the experts at Fortress Safety.

Our team has the knowledge and experience to help you keep your welding robot safe and compliant with safety standards.